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      生物可降解和生物基塑料

    ecovio® - 以可再生原料为基础的可堆肥塑料

      ecovio®是巴斯夫公司研发的一种高品质多用途生物塑料。其独特的优点在于:它可以生物降解并且是生物基塑料。

    产品优点
    ecovio®:
    它是一种成品塑料复合材料
    它可堆肥,已在全世界获得认证
    可再生原料的成分比例可变
    可印刷,可热封
    与纯淀粉基的生物塑料相比,它更耐机械负荷和潮湿

      堆肥 生物为主 用途广泛

      由于其特殊的化学结构,ecovio®可被微生物及其酶降解。在工业堆肥设施条件下,即高温、高湿、确定的氧含量,降解过程只需几个星期。ecovio®是巴斯夫提供的一种生物可降解塑料,而且其可再生原料的比例可变。

      ecovio®由可生物降解的巴斯夫塑料ecoflex®和从玉米中提取的聚乳酸(PLA)构成。与纯淀粉基生物材料相比,ecovio®的特点之一是更耐机械负荷和潮湿。 在使用时,以ecovio®制造的产品与传统的塑料具有相同的效能和耐受力。

      例如,以ecovio®制成的袋子拥有与聚乙烯袋子相同的载荷。该产品性能的设计原理是,只有在使用后才会完全生物降解。

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      加工一蹴而就

      ecovio®是一种成品,客户可直接采用常用的塑料生产工艺对其进行加工。因此,不必进行其它混合。

      经过认证的可堆肥性:

    一种生物聚合物 – 多种应用

    泡沫包装

      ecovio®, foam, packaging, plastics, salmon

      无论是快餐盒、食品包装还是容器,ecovio® X 都为可堆肥泡沫包装提供了完美的解决方案。

      • 生物基为主
      • 适用于食品
      • 可用于普通泡沫挤出设备

      通过认证的可堆肥聚合物 ecovio® X 可利用现有的普通泡沫挤出设备进行加工,生产出的低密度泡沫在性能上与聚苯乙烯泡沫相比毫不逊色。

      此外,ecovio® X 还符合《美国食品接触物质通告》的要求。

    纸张涂料

      ecovio®, cup, packaging, biodegradable

      ecovio® PS 专为纸张和纸板涂布开发。

      • 生物基为主
      • 对液体、脂肪和气味具有 良好的阻隔性能。
      • 适用于食品

      通过认证的、以生物基为主的聚合物拥有诸多优点。在挤压涂布中,ecovio® PS 可在较快的涂布速度和良好的工艺稳定性下显著降低涂层厚度。ecovio® PS 对多种类型的纸张和纸板具有卓越的粘附力,可在最高 100°C 的温度下保持稳定,同时密封能力也丝毫不逊色于 PE,是纸张/纸板包装生产的理想选择,可广泛用于各种冷热饮杯子、冰箱产品、快餐或其它食品包装。

      采用 ecovio® PS 生产的包装除在使用后与食品垃圾一起堆肥外,也可进行纸张回收。

    注塑成型

      ecovio® 可用于多种包装,使用户能够在普通注塑成型设备上生产可堆肥塑料部件。 生物基为主

      • 可用于普通注塑成型设备
      • 可用于单用途/多用途设 备
      • 适用于食品

      采用 ecovio® IS 制成的产品在刚度与韧度之间达到了最佳平衡。其流动性可针对不同应用进行从高到低的灵活调节。视矿物填充物而定,表面呈米色到浅灰色。特别在包装或者机械负荷较大的应用中,ecovio® IS 将是塑料产品的理想选择。

    Compostable Coffee Capsule Made from ecovio® IS

      • The Swiss Coffee Company’s special products please the palate. This young company promotes sustainability in coffee production, packaging, and waste disposal. BASF is involved, because its compostable plastic ecovio® is used in the Swiss company’s coffee capsules and packaging.

        Whether filter coffee, espresso, cappuccino, or latte macchiato – coffee is Germany’s drink of choice. And the trend is toward brewing single cups quickly and conveniently, at the touch of a button. In addition, the coffee should be of high quality with a delicious taste and full aroma. So it’s not surprising that coffee from pads and capsules is booming.

        According to the Deutscher Kaffeeverband (German Coffee Association), the market for coffee capsules in Germany alone grew by 16 percent from 2011 to 2012. That means two billion capsules or 10,000 tons of capsule waste. Most of these single-portion capsules, which consist in large part of aluminum, generally end up as residual waste. And that’s where BASF comes into play.

        “We have developed a coffee capsule made of ecovio® for the Swiss Coffee Company. It’s biodegradable and can be composted together with the coffee grounds,” says Martin Bussmann, Global New Business Development for biodegradable polymers from BASF.

        The capsules are made of the new, injection-molded grade ecovio® IS 1335. This plastic has to possess special production properties. On the one hand, it needs to be flowable so it can distribute well when injected into a hollow cavity. On the other hand, it has to cool down quickly in the mold so the finished capsule can be promptly removed. ecovio® meets these requirements.

        In addition, the capsules have a special design, which enables them to withstand high pressure and heat that arise in the machine during the brewing process when hot water is forced into them through tiny holes.

        The material for the aroma-proof capsule packaging is also based on ecovio®. “Conventional disposable capsules made of aluminum protect the coffee powder from oxygen and light,” says Bussmann. This keeps the coffee aroma inside the capsules. “For plastic capsules,” he explains, “the job is done by the aroma-proof packaging that the capsules come in.”

        The outer layer of this packaging is made of paper, the middle layer is a thin barrier film, and the inner sealing layer is ecovio®. The three layers are bonded together with the compostable laminating adhesive Epotal® Eco from BASF. This packaging protects each individual capsule from light, oxygen, and moisture, therefore preserving the aroma. The entire packaging is also biodegradable and compostable.

        The Swiss Coffee Company has been offering coffee in Germany and Switzerland under the trade name “beanarella” in these compostable ecovio® capsules since October 2013, as well as the associated coffee machines. The company only uses coffee that is organic and fair trade. The coffee capsules and machines are available from the beanarella online shop.

    收缩膜

      巴斯夫 ecovio® FS for shrink films 专为通过认证的可堆肥、柔性收缩膜开发。

      • Mostly biobased
      • Lower coating thickness
        compared to PE
      • Saves energy through lower shrinking temperature
      • Simplified certification without additional composting test

      这种以生物基材料为主的产品在收缩性与耐用性之间达到了良好的平衡。视用途而异,这种具有卓越机械性能的薄膜与传统聚乙烯薄膜相比可显著降低厚度。例如,0.5 升 6 盒装饮料的包装厚度可减小近 50%。收缩温度可降低 30°C 左右,大幅节约了能源。

    地膜

      ecovio® M 专为农业和园艺应用中的薄膜开发

      • Drop-in solution:
        Simple processing on conventional PE equipment
      • High down-gauging potential
      • Can be directly plowed in
      • Offers protection against weeds

      优点:农民在收获后无需再收集地膜,只需直接将其犁入地中即可,从而节约了时间和金钱。由于机械性能优异,ecovio® M 在降低膜厚方面潜力巨大;此外,它还针对地膜、覆膜和牧草膜等应用进行了专门的优化。

      这种即用型产品本身就含有抗结剂,可作为一站式解决方案使用普通 PE 生产线加工。ecovio® M 适于生产黑色、透明及彩色地膜。采用 ecovio® M 生产的薄膜适用于不同的收获周期和气候条件(双组分系统)。

    薄膜

      ecovio® offers certified compostable and mostly biobased polymer resins for film applications.

      • Mostly biobased Usable on blown film equipment for LDPE
      • Elastic
      • Moisture and tear
        resistant
         

      Compostable shopping bags offer the customer an additional advantage. They are not only strong enough to be used many times as a shopping bag: In their final phase, the bags can be used for collection of organic waste.

      Whether shopping bag or organic waste bag ‒ kitchen and food waste can be collected hygienically in ecovio® bags, then turned, together with the bag, into compost. Undesirable odor and pest infestation are prevented. Thanks to its good wet strength, liquid from teabags or the remains of fruit do not leak through, so there is no more laborious scrubbing of the organic waste bin.

      The compostable product grade ecovio® FS is a new development from BASF: The material mainly consists of renewable raw materials and can be composted even faster. In Germany, bags made from this material can be used for the collection of organic waste in accordance with the German Biowaste Ordinance at the end of 2011.

    Sales Outlets of ecovio® Organic Waste Bags in Germany

    多层薄膜

      用于可堆肥多层薄膜的 ecovio®
       

      配合巴斯夫的其它技术,通过认证的可堆肥多层薄膜也可使用 ecovio® 生产。得益于良好的阻隔性能,这些薄膜可广泛用于各种食品包装,同时为报废处理提供了一种新的方案。巴斯夫与大联盟球队西雅图水手队合作,在塞弗科体育场现有的封闭循环系统中引入了一种可完全堆肥的花生袋。

    Compostable Coffee Capsule Made from ecovio® IS

      • The Swiss Coffee Company’s special products please the palate. This young company promotes sustainability in coffee production, packaging, and waste disposal. BASF is involved, because its compostable plastic ecovio® is used in the Swiss company’s coffee capsules and packaging.

        Whether filter coffee, espresso, cappuccino, or latte macchiato – coffee is Germany’s drink of choice. And the trend is toward brewing single cups quickly and conveniently, at the touch of a button. In addition, the coffee should be of high quality with a delicious taste and full aroma. So it’s not surprising that coffee from pads and capsules is booming.

        According to the Deutscher Kaffeeverband (German Coffee Association), the market for coffee capsules in Germany alone grew by 16 percent from 2011 to 2012. That means two billion capsules or 10,000 tons of capsule waste. Most of these single-portion capsules, which consist in large part of aluminum, generally end up as residual waste. And that’s where BASF comes into play.

        “We have developed a coffee capsule made of ecovio® for the Swiss Coffee Company. It’s biodegradable and can be composted together with the coffee grounds,” says Martin Bussmann, Global New Business Development for biodegradable polymers from BASF.

        The capsules are made of the new, injection-molded grade ecovio® IS 1335. This plastic has to possess special production properties. On the one hand, it needs to be flowable so it can distribute well when injected into a hollow cavity. On the other hand, it has to cool down quickly in the mold so the finished capsule can be promptly removed. ecovio® meets these requirements.

        In addition, the capsules have a special design, which enables them to withstand high pressure and heat that arise in the machine during the brewing process when hot water is forced into them through tiny holes.

        The material for the aroma-proof capsule packaging is also based on ecovio®. “Conventional disposable capsules made of aluminum protect the coffee powder from oxygen and light,” says Bussmann. This keeps the coffee aroma inside the capsules. “For plastic capsules,” he explains, “the job is done by the aroma-proof packaging that the capsules come in.”

        The outer layer of this packaging is made of paper, the middle layer is a thin barrier film, and the inner sealing layer is ecovio®. The three layers are bonded together with the compostable laminating adhesive Epotal® Eco from BASF. This packaging protects each individual capsule from light, oxygen, and moisture, therefore preserving the aroma. The entire packaging is also biodegradable and compostable.

        The Swiss Coffee Company has been offering coffee in Germany and Switzerland under the trade name “beanarella” in these compostable ecovio® capsules since October 2013, as well as the associated coffee machines. The company only uses coffee that is organic and fair trade. The coffee capsules and machines are available from the beanarella online shop.

    热成型包

      ecovio® T 最适合进行热成型加工的片材。
      ecovio® T 的可堆肥性不会影响常规加工。

      • 生物基为主
      • 可用于普通流延膜设备
      • 加工窗口非常宽
      • 适于单层/多层片材
      • 适用于食品

      ecovio® T 可在传统片材设备上进行加工,有无压延机均可。结果:片材刚度韧度俱佳,弯曲性能极佳——极适合要求严格的热成型零部件。无论是联机还是脱机,不管是否进 行预拉伸——在 105-140°C 加工窗口中生产的片材都可以通过模具热成型。这样不但赋予了热成型部件以高度的设计自由,也可在其使用后进行堆肥处理。

    项目遍布世界各地

    ecovio® 可堆肥聚合物制成的有机垃圾袋在德国 Bad Dürkheim 区进行大规模实际使用测试。

    巴斯夫与 Berliner Stadtreinigung(柏林一家废物管理公司)合作,在德国柏林成功完成可堆肥有机垃圾袋试点。

    Lausitzring 赛道和巴斯夫合作进行可堆肥一次性餐具试点。

    COOL 项目展示了有机垃圾收集的简单易行和成本效益。

    巴斯夫与 Scott Environmental 在安大略省大金士顿地区的 Norterra Organics 堆肥场合作完成 ecovio® 产品试验。

    试点项目表明,使用可堆肥有机垃圾袋是收集厨余垃圾的最高效方式。

    巴斯夫与西雅图水手队在“零垃圾”项目中进行了合作:我们不但是该队多家供应商的上游材料制造商,也是粉丝吸引项目的合作伙伴。

    The program, a cooperative effort between BASF, Compost Australia and BiobiN Technologies, is an innovative approach to resource recovery and the first of its kind at Australia’s iconic Adelaide Oval.

    Ecoplast Technologies Inc and BASF conducted a pilot composting project with certified compostable and biodegradable plastic bags made of BASF’s ecoflex® and Ecoplast’s PSM in the Wanke community of Wuhan.

    The project aimed at promoting composting of source-separated organic waste in certified compostable and fully biodegradable bags.

    All food and drinks at the BASF booth in the international plastics exhibition and conference CHINAPLAS were served on certified compostable cups and plates made with ecovio®.

    In cooperation with the Swiss Coffee Company, BASF has developed a certified compostable coffee capsule made from ecovio®.

    BASF conducted a further successful practical test of compostable organic food waste liners made from ecovio® in Medway.

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